The Benefits of Nitrogen Generators in the Electronics Industry

Whether you’re engaging in the lead-free soldering process or the creation of surface mount technology, in the field of electronics manufacturing nitrogen gas is the optimal choice. Pure nitrogen is an inert, non-conducting gas that can improve your electronic packaging and assembling needs by cutting down on oxidation in the process. Let’s take a look at additional benefits that the use of nitrogen generators can bring to the industry.

Reduced Oxidation

One of the major obstacles in soldering is the formation of oxygen particles, also known as oxidation. Circuit boards and other electronics parts depend on strong solder joints. When soldering occurs, oxygen particles form and embed themselves in the wetting between the materials about to join and the solder. Oxidation weakens the foundation of the solder and leads to defects. Inert nitrogen gas significantly reduces oxygen particles and encourages proper wetting between the solder and the materials, strengthening the solder joints.

Reduced Dross

Lead-free solder decreases the hazard risks associated with tin lead solder. However, lead-free solder has two major drawbacks: the increased cost compared to traditional solder and the higher melting point that leads to dross. The expenses associated with dross cleanup add to the overall costs of lead-free solder. Nitrogen soldering reduces the production of dross to less than half and cuts both the downtime and costs related to the cleanup of dross and other solder waste. The industry shift towards lead-free soldering makes nitrogen an increasingly valuable choice.

Decreased Surface Tension

The use of pure nitrogen soldering also allows for an improvement in preciseness and efficient results. Nitrogen gas creates the perfect environment that reduces the surface tension that solder sometimes exhibits. Reducing this tension allows the solder to make a clean break from the soldering site, making the process more efficient.

Consistent Atmosphere

Due to the inert nature of nitrogen, a more consistent workplace atmosphere is possible. Electronic manufacturing processes such as soldering necessitate specific temperature and environmental requirements. Nitrogen maintains the optimal atmosphere throughout the entire day, reducing the possibility of oxidation, moisture, or other errors, while keeping productivity rates high.

Increased Savings

The use of nitrogen not only improves the quality of your product, but also ultimately results in fewer expenses for your business. Nitrogen use leads to stronger solder joints thanks to the lack of oxidation, saves your business money by reducing the amount of waste cleanup, decreases surface tension to improve your material’s breaks, and keeps a consistent atmosphere that requires little change. In addition to all these benefits, using a nitrogen generator at your worksite has its own economic advantages. Because the generator creates its own nitrogen gas, there is no concern about constantly paying and obtaining new cylinders. Beyond an upfront price, you will not need to pay an excessive amount for your on-site nitrogen generator.
On Site Gas provides you with top-quality nitrogen generators specialized to your industry needs. If you want to boost the efficiency of your electronics business through the benefits of on-site nitrogen generators, contact On Site Gas today and determine the best generator choice for your needs.

Nitrogen Gas in Electronics Manufacturing

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IPC-APEX-Nitrogen-GasDuring the soldering process, engineers in the electronics manufacturing industry use nitrogen gas. Many times, nitrogen gas is ordered from an outside vendor and delivered to the worksite; however, electronics manufacturing companies should consider using an on-site nitrogen generator. These innovative nitrogen generators are more economical than the traditional purchase and delivery methods; additionally, they frequently increase productivity, all while improving the overall safety of the workplace.

On-Site Nitrogen Gas Creation Offers Electronics Manufacturers Substantial Savings and Convenience

Eliminating the need for gas delivery with on-site nitrogen generation offers electronics manufacturers substantial savings. With the ability to generate nitrogen on site, deliveries of gas in bulk liquid or in cylinder format are no longer necessary. Furthermore, staff no longer needs to be concerned about running out of gas, cylinder reconciliations or the cross checking of delivery dockets.

Benefits of On-Site Nitrogen Generation for Electronics Manufacturing

Electronics manufacturing companies that use nitrogen fed wave soldering or selective soldering techniques can benefit greatly from an on-site nitrogen generator. An on-site generator is cost efficient as well as convenient.

Systems Recommended for Restriction of Hazardous Materials (RoHS) and Surface Mount Technologies (SMT)

Here are three systems that are ideal for use with RoHS and SMT:

  1. Nitrogen PSA Generator

An on-site Pressure Swing Adsorption (PSA) nitrogen generator physically separates molecules. Using ordinary air, the PSA generator separates the nitrogen molecules from the oxygen molecules.

  1. Nitrogen Membrane System

This adaptable system offers ease and reliability. When the Nitrogen Membrane system arrives at its destination, our technicians put it online. The nitrogen membrane system is versatile, which allows us to match N2 membrane generators to meet each clients’ compression equipment specifications.

  1. On-Site Nitrogen Filling Stations Are More Economical Than Purchasing Bottled Gas

No matter which nitrogen generator system you have, we can easily incorporate a nitrogen filling station for cylinders; thus, eliminating the need to purchase bottled-gas and wait for it to be delivered. A nitrogen fill system ensures that you always have the gas you need on hand.

Nitrogen Generation Semi-Conductors

Nitrogen inerting has been used by semi-conductor producers and component level manufacturers for years. N2 membrane generators permit a larger process window while providing the safety of minimal oxygen.

N2 Inert Gas Generation for Selective Soldering

Many solder applications use high purity nitrogen to reduce surface tension and dross on solder pots: This allows for a clean break from the solder site. The purities attained with on-site nitrogen generation usually range from 99.99 percent to 99.9995 percent. This high-purity nitrogen is also ideal for lead-free soldering applications. An N2 filling station conveniently provides engineers with the nitrogen they need, minus delivery fees and concerns about running short.
Engineers benefit from a larger process arena when controlled nitrogen atmospheres are utilized in wave, reflow, rework and selective applications. In addition, while the solder completes surface wetting, nitrogen helps to increase the strength of the bond.

The Electronics Manufacturing Industry Can Benefit Greatly from On-Site Nitrogen Generation

When compared to purchasing cylinder or liquid gas, nitrogen generation offers a variety of benefits, including its:

  • Ease of use – No special skills required – No contracts to sign
  • Increased safety measures – No need to move heavy, high pressure cylinders
  • Lower cost – No concerns related to gas price increases – No delivery or rental fees – lowest cost per m3 is possible
  • Dependability
  • Low maintenance costs
  • Quickly pays for itself

Learn More by Visiting Us at the IPC APEX EXPO 2016

It is almost time for the IPC APEX EXPO. If you are in the electronics manufacturing industry and you want to learn more about the innovative nitrogen products now available, consider visiting the IPC APEX EXPO at the Las Vegas Convention Center. The Expo takes place from March 13th to 17th. At the Expo, On Site Gas System experts are available to answer questions about how nitrogen generators work and the applications that will benefit from an on-site nitrogen generator with an N2 filling station.
If you plan to attend the Expo, please contact Mike Montesi at mmontesi@onsitegas.com to make an appointment.
When you are ready to take advantage of the many benefits an on-site nitrogen generator with a nitrogen fill station can provide, contact On Site Gas Systems. Our systems are perfect for use in the electronics manufacturing industry. With On Site Gas Systems you can save money, improve productivity and provide your staff with a safer work environment.

On-site Nitrogen Generators Improve Electronics Manufacturing

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Nitrogren Gas in Electronics ManufacturingIn today’s world of electronics manufacturing, it’s all about using surface mount technology. Not only are these devices safer and easier to produce than their leaded predecessors, they also perform better—as long as they are created under the right conditions. That’s where nitrogen gas from On Site Gas Systems comes in.

Why Nitrogen Gas for Electronics Manufacturing?

It’s no secret that the manufacturing of electronics is complex, and the process requires precision—there is no room for error. Nitrogen gas works to ensure this perfection is achieved in three ways:

  • Maintains the Ideal Atmosphere – Electronics manufacturing calls for a very specific temperature and environment to work successfully. With nitrogen gas, both can be achieved and sustained throughout the entire workday.
  • Produces Crisper Results – Pure nitrogen gas is also required in electronics manufacturing to ensure sharp finishes. It cuts down on the amount of dross that is formed in the soldering process, while also reducing surface tension to allow the solder to cleanly break away.
  • Prevents Oxidation – In convection reflow and selective soldering, nitrogen gas is crucial in order to eliminate the oxygen from the air, otherwise oxidation can occur, which weakens the solder. With nitrogen gas, the amount of oxygen is greatly reduced so the integrity of the solder can remain intact.

Why an On-site Nitrogen Generator?

The need for nitrogen gas in electronics manufacturing is clear, and when you break it down, so is the need for an on-site nitrogen generator from On Site Gas Systems. Here’s why:

  • Eliminates Dependency – When electronics manufacturers need nitrogen gas, they oftentimes rely on the delivery of nitrogen gas However, this causes them to be dependent on someone else for their supply, and it usually requires a contract. With an on-site nitrogen generator from On Site Gas Systems, electronics manufacturing companies are able to produce their own nitrogen gas supply. This means they will always have it available when they need it and they don’t have to worry about the logistics of getting nitrogen gas cylinders delivered.
  • Reduces Expenses – It is true that there is an upfront cost to get an on-site nitrogen generator from On Site Gas Systems, but even the Surface Mount Technology Association believes that it is well worth it. Since the nitrogen gas improves the quality of the electronics manufacturing tenfold, there are fewer repairs needed. You can further increase your saving by generating your Nitrogen On Site and On Demand. After a short time, the on-site nitrogen generator will pay for itself by greatly reducing the amount spent for your nitrogen needs.

An on-site nitrogen generator from On Site Gas Systems is ideal for use in electronics manufacturing. Not only does it improve the quality of the product and the efficiency of the facility, it also eliminates the need for nitrogen gas deliveries.
If you are ready to experience the ease of use and cost savings an on-site nitrogen generator can provide, contact On Site Gas Systems today.