On-site nitrogen generation can improve your industrial processes and increase your bottom line. Many businesses start off using nitrogen delivery to meet their needs but soon graduate to on-site nitrogen generation because of the many advantages of nitrogen generation systems.

Today, nitrogen generators are in high demand as more businesses have realized their advantages. If your business is still reliant upon nitrogen delivery, you’re missing out on opportunities to save money, avoid downtime, and improve efficiency. Below are some of the most important benefits of on-site nitrogen generation.

1. Cost Savings

Industrial nitrogen systems have an upfront cost, but these costs are relatively low when spread out over time. Nitrogen delivery costs add up. If your business relies upon nitrogen delivery to maintain production, consider this: delivery of 2,880 cubic feet of nitrogen can cost as much as $2,300 per month, depending on your supplier and their costs. Under this system, your business may spend as much as $27,650 annually on nitrogen alone.

By contrast, the energy costs to run a nitrogen generator are approximately $2,670 per year. There’s no need for nitrogen delivery when you have a generator on-site. Once your business has paid for its nitrogen generator, it can save almost $25,000 per year on nitrogen costs.

Keep in mind there are other costs associated with nitrogen delivery:

• Storage space: Simply finding storage for nitrogen cylinders can be challenging. Depending on how much nitrogen your business needs, you may need to clear space, add a room, and move items periodically to keep your nitrogen cylinders in a safe location.
• Training: Compressed gas can be dangerous, so cylinders require special care. Your staff will require training on the latest safety procedures to avoid on-the-job accidents.

These administrative costs can be difficult to measure, but they can have an impact on your business. Time is money, and the more time your business spends on training and moving cylinders, the less time your business can spend producing your product.

2. Enhanced Efficiency and Convenience

If your business relies upon nitrogen for its industrial processes, it’s important to have a continuous supply. Nitrogen deliveries can be impacted by a variety of problems including shortages, transportation problems, delivery mistakes, and more. This can mean disruptions at any time.

Once a nitrogen generator has been installed for on-site nitrogen generation, you’ll enjoy a constant, on-demand nitrogen supply without requiring help from any external vendors. This can increase your operational flexibility, especially during high-demand periods. This allows your business the autonomy it needs to produce what your customers want when they want it.

3. Improved Safety and Risk Reduction

Nitrogen cylinders need to be handled carefully to keep employees safe. Although you can train employees on best practices and safety protocols, it’s better to avoid the risk. Nitrogen generators do not require your employees to move high-pressure gas cylinders. Generators are stationary and easy to use. The use of nitrogen generators is an overall lower risk than nitrogen cylinders.

Additionally, nitrogen generators offer a reduced risk of downtime. Cylinders only assist with production when they’re available. Disruptions in the supply chain and problems with logistics and handling can lead to downtime that eats into profits and leads to supply disruptions for your customers. Using a nitrogen generator helps ensure that your business can meet consumer demand.

4. Better Quality Control

Businesses rely on their nitrogen to meet the required purity levels. Industrial nitrogen systems allow companies to control the purity level to meet specific application needs. Nitrogen generators are consistent in their quality control functions. This helps boost product quality, which can improve your business reputation and customer loyalty.

5. Environmental Benefits

Environmental benefits are one of the many nitrogen generation advantages to consider. Traditional transportation methods for nitrogen cylinders are not efficient and can be damaging to the environment. Companies that deliver nitrogen cylinders typically do so with trucks that require fossil fuels to operate. One of the many on-site nitrogen benefits is reduced carbon emissions. In addition, on-site nitrogen generators require little energy for operation. This makes on-site nitrogen generation a more sustainable option.

If your business prioritizes eco-friendly industrial processes, the environmental benefits of using a nitrogen generator are clear. Prioritizing nitrogen generation over nitrogen cylinder use allows your business to tell customers that your business is eco-friendly. Use a carbon emissions calculator to determine your reduced carbon footprint, and advertise this information to signal to consumers that your company is committed to sustainability.

6. Long-Term Investment and ROI

Nitrogen generators require an up-front investment. Once the generator has been purchased, the savings are significant. As described above, installing a nitrogen generator on your premises can save your company thousands or even tens of thousands of dollars per year.

On-site systems can also be scaled according to future production demands. Is your business growing? Do you anticipate needing more nitrogen in the coming weeks or months? With an onsite nitrogen generator, there’s no need to worry about whether you’ll have enough nitrogen to meet your demand. Nitrogen generators are a flexible future-proof investment.

Enjoy Nitrogen Generator Benefits

There are many nitrogen generator benefits to consider, and working with a reputable producer of nitrogen generator systems can help your business stay competitive in today’s economy. Low operational costs, high return on investment, environmental benefits, and increased quality control make industrial nitrogen systems the preferred method for obtaining nitrogen for industrial processes. With a nitrogen generator, your business will also enjoy upgraded safety and a dependable source of nitrogen – even when demand goes up.

This is why many businesses turn to nitrogen generation systems from On Site Gas Systems. Our engineers can help your business find a nitrogen generator system that will produce an efficient and reliable nitrogen supply. Call today to get started with your purchase of a quality nitrogen generator.

Oxygen is used in many industries, including healthcare, aquaculture, manufacturing, and wastewater treatment. While oxygen can be delivered in cylinders and bulk liquid to be used on-site, oxygen generators have many benefits including energy efficiency, cost-effectiveness, and reliability.

If your business or organization requires a reliable, steady supply of oxygen to achieve its goals or create its products, an oxygen generator may be the best option for your needs. Below, we’ve listed oxygen generator applications for industrial oxygen use.

If you need oxygen in manufacturing your products or to achieve your goals, On Site Gas Systems can design an oxygen generator that offers oxygen at the purity and flow rate you require.

How Oxygen Generators Work

Pressure Swing Adsorption (PSA) oxygen generators use a molecular sieve to separate gas molecules. The PSA generator has two towers that are constantly being pressurized and depressurized so that a continuous supply of oxygen is generated.

Oxygen can be produced at different purity and flow rates and depends on the requirements for your process. The professionals at On Site Gas will help you determine the specifications for your needs.

Compared to other oxygen supply methods such as bulk oxygen and liquid oxygen tanks, these oxygen generators have many benefits. Bulk oxygen and liquid oxygen must be on a continuous delivery system to ensure that oxygen is always on hand for its intended purpose. Businesses that use these deliveries for various processes or processes related to their industry incur many expenses related to the delivery of oxygen. These expenses can add up over time.

When administrative problems occur and deliveries do not happen on time, the result is a lot of scrambling to find the necessary supply of oxygen. This can lead to a lot of expense and administrative difficulty.

Oxygen generators use the oxygen in the air to provide a steady, continuous source of oxygen. Oxygen generators use less energy and are reliable. If you need oxygen on demand throughout the year, an oxygen generator is the best option for your business.

Key Factors to Consider When Choosing an Oxygen Generator

When you’re trying to choose an oxygen generator for your business, there are many key factors to consider. The professionals at On Site Gas Systems will help you consider these factors and create an oxygen generator for your business or company’s purposes.

Oxygen Purity Levels

Oxygen purity levels vary by industry, and knowing the correct purity level for your industry can help you as you choose which type of oxygen generator is right for your business. There are charts online to help businesses determine the purity required for their industry. On Site provides oxygen generators in ranges from 90% to 98 +/- 1% oxygen purity.

Flow Rate and Capacity

The flow rate is how many liters of oxygen your generator delivers each minute. Different devices offer oxygen flow at different rates, and to match your business with a generator that will produce adequate oxygen flow, it’s important to calculate the required output for your operation.

Pressure Requirements

Pressure also varies by oxygen generator device. It’s important to match the generator’s pressure output with your equipment or processes.

Energy Efficiency

Oxygen generators operate at different efficiency levels. Since oxygen is an ongoing need and represents an ongoing expense, businesses need to know how much energy their oxygen generator will use before investing in a system. The greater the energy efficiency, the more long-term savings a business can realize.

Space and Installation Requirements

Oxygen generators can be very large depending on the oxygen production requirements, or they can be very small. It’s important to choose a generator that fits within your available space. Work with your custom oxygen generator designer to determine how much space your generator will take up and where your generator will be installed on your site.

Maintenance and Service

Ease of maintenance and availability of support services are an important consideration. Performing regular maintenance on your oxygen generator will help it last longer.

Industry-Specific Considerations

Healthcare Industry

Medical facilities like field hospitals and ambulances require a supply of oxygen and emergency oxygen to protect the lives of patients who depend on supplemental oxygen.

Wastewater Treatment

Oxygen is used to treat wastewater as injection of oxygen into wastewater helps produce bacteria that can break down contaminants. Using an on-site generator helps make this process more efficient.

Aquaculture & Fish Farming

Oxygen generators help ensure optimal oxygen levels for aquatic life. When purchasing an oxygen generator for your aquaculture and fish farming operation, the size and output of the generator must be based on fish density and water volume.

Choose the Best Oxygen Generator for Your Business

When you’re choosing an oxygen generator for your business, it’s important to choose a generator that will deliver oxygen at the correct pressure, flow, and purity. The professionals at On Site Gas Systems can help. Call today to make an appointment and get started creating your oxygen gas system.

Oxygen is used in many industries including medical and manufacturing. For businesses in these industries, finding a reliable and steady supply of oxygen is essential. While some businesses choose to rely on oxygen deliveries to the site in cylinders or bulk liquid deliveries, others choose to get their oxygen from an on-site generator.

On-site oxygen generators have many advantages over cylinders and bulk liquid deliveries. If your business relies upon oxygen for its manufacturing process, it helps to understand the benefits of on-site oxygen generation. On-site oxygen generators are more efficient, cost-effective, safer, and more environmentally friendly. The use of an on-site oxygen generator can help your business thrive.

In this article, we’ll go over four benefits of oxygen generation to help you decide if an on-site oxygen generator is right for your business.

Benefit 1: Cost Efficiency

While oxygen delivery may seem relatively affordable when deliveries are small and infrequent, for businesses that need regular oxygen delivered on-site, these costs can add up. Some businesses may spend thousands every year on oxygen delivery.

In addition to the charges for delivery itself, there are other costs associated with bulk deliveries. Some examples include:

• Cost of contract administration: Your business must manage contracts with oxygen delivery companies. This takes time for office support staff and ties up resources that might otherwise be spent on something else.
• Extra fees: In addition to the payment for the oxygen itself, your company may spend money on rental fees and delivery charges. Fluctuating oxygen prices can leave your business vulnerable to shifts in the industry.
• Cost of storage: Oxygen delivered in bulk takes up storage space in your facility. This can lead to inconvenience that can cost you manpower as well as time. Oxygen cylinder delivery requires your workers to clear space for cylinders, and you may even need to renovate your space to accommodate oxygen cylinders or move machines to make room for oxygen deliveries.

Although an oxygen generator does have up-front costs, if your oxygen generator is properly maintained, it can last for years after installation. The result is savings for your business. In fact, your business may save thousands after recovering the cost of the generator.

Benefit 2: Increased Safety

High-pressure oxygen cylinders come with risks. Oxygen is a major factor in combustion which can cause a fire when cylinders are not used properly. Extensive safety training is necessary to help prevent workplace accidents, but even with safety training, there is still risk. On-site oxygen generation minimizes this risk by producing oxygen at a lower pressure.

Oxygen cylinders are heavy and can cause injuries during everyday handling. Oxygen generators are not intended to be moved, or in some cases may be designed for portability. Either way, oxygen generators have increased safety overall.

Keep in mind that workplace accidents are bad for your staff, bad for morale, and bad for your insurance premiums. Accidents can also disrupt your product’s overall production, which can impact your profits. It’s better to use a generator that is safer for your workers and safer for your productivity.

Benefit 3: Reliable and Continuous Supply

On-site oxygen generation produces a continuous, reliable supply of oxygen. Cylinders and bulk liquid oxygen deliveries can run out, sometimes at inconvenient times. This can cause delays and shortages that stop productivity and cut into profits.

Whether your demand is consistent or not, having an on-site generator enables you to keep up with demand. If your business grows, your on-site oxygen generator can produce more oxygen. External suppliers may struggle to meet your needs, especially if your oxygen needs change frequently.

Benefit 4: Enhanced Environmental Impact

Oxygen transportation is bad for the environment. Large trucks that deliver oxygen use fossil fuels, eject carbon dioxide into the environment, and contribute to air pollution.

Installing an oxygen generator with low energy consumption needs is better for the environment. If your business advertises environmentally friendly manufacturing practices, then having an oxygen generator shows your commitment to the environment.

Need On-Site Oxygen Generation? Contact On Site Gas Systems

If you rely on oxygen for manufacturing, you need a steady supply of oxygen. While oxygen cylinders can work for some businesses, there are many benefits of oxygen generation.

An on-site oxygen generation system from On Site Gas Systems operates reliably and around the clock to produce as much oxygen as your business requires. To reduce costs and improve workplace safety, there’s no better option than manufacturing oxygen systems. At On Site Gas Systems, we create oxygen generators for industrial oxygen production.

Don’t rely on oxygen cylinders any longer. Visit on-site oxygen generation solutions with On Site Gas Systems for your specific manufacturing needs!

Oxygen generators are used to produce high-purity oxygen for a variety of purposes. Oxygen generators can be used in hospitals and clinics, glass manufacturing industries, aquaculture, and more. O2 generators use pressure swing adsorption technology to pull oxygen from the surrounding air, and compared to methods of oxygen delivery, oxygen generators are eco-friendly, efficient, and reliable.

In this article, we’ll talk about the importance of PSA oxygen generator technology and how PSA oxygen gas generators use pressure swing adsorption to produce oxygen. If you work in an industry that requires a steady stream of oxygen, a PSA oxygen generator may be exactly what you need.

What is Pressure Swing Adsorption (PSA)?

Pressure swing adsorption technology is used in gas generation because it is efficient and effective. The system is called pressure swing adsorption because it happens under pressure and swings back and forth between two vessels. As one vessel is being pressurized, another is depressurized. The system uses adsorption to separate oxygen from the air and produce a steady, high-purity stream of oxygen.

How PSA Oxygen Generators Work

During the adsorption phase, the generator uses a zeolite sieve to retain nitrogen and send oxygen to a collecting tank. When the zeolite sieve has adsorbed all the nitrogen it can hold, the generator enters a desorption phase, during which time the cylinder is depressurized and the nitrogen is released.

Oxygen PSA generator technology includes adsorption columns, zeolite molecular sieves, and valve and control systems that help monitor the generator to ensure that it’s functioning properly.

The Science Behind PSA Technology

Zeolite is a highly porous material that can be found in nature or created synthetically. Zeolite is very effective at adsorbing nitrogen, which makes it a very important part of your oxygen generator.

As pressure builds in the PSA system for oxygen, nitrogen is adsorbed into the zeolite sieve. It is this building pressure that leads to adsorption. When the pressure is decreased, the nitrogen is released from the sieve and can be ejected into the air.

Advantages of PSA Oxygen Generators

There are many advantages of PSA generator oxygen systems. Pressure swing adsorption oxygen generators:

• Provide high-purity oxygen for a range of healthcare-related and industrial purposes
• Are far more energy-efficient and cost-effective than oxygen cylinder delivery
• Have reliably low maintenance requirements

Applications of PSA Oxygen Generators

PSA oxygen generators are useful in a variety of industries, including:

• Hospitals and clinics: Oxygen is needed to improve patient outcomes during illness, in surgery, after procedures, and sometimes daily.
• Glass manufacturing: Oxygen is sometimes used as a fuel to support combustion in glass manufacturing.
• Wastewater treatment: Oxygen is used in wastewater treatment to control bacteria growth.
• Aquaculture: Oxygen is used in water to help support aquaculture fish life.

Turn to On Site Gas Systems for PSA Generator Oxygen

PSA technology makes oxygen generation easy and cost-effective for businesses in a variety of industries. Compared to oxygen cylinders, which must be delivered regularly on trucks that require fossil fuels, pressure swing adsorption oxygen generator systems are better for the environment.

PSA technology produces a reliable, steady, high-purity stream of oxygen, and can be used in a variety of industries. In addition, a PSA system for oxygen generation incurs low operating costs compared to oxygen delivery.

If you’re in the healthcare industry, aquaculture, glass manufacturing, or one of the other industries mentioned above, you can benefit from a PSA O2 generator from On Site Gas Systems. Call today to discuss your oxygen needs and find out more about PSA oxygen generators.

 

Fire suppression systems help keep your building safe from fire, but while fire suppression systems can enhance the value of your building and improve outcomes in the event of a fire, this is only true if the suppression system is functioning properly.

Many fire suppression systems sit for years without use because fires are so rare. Oxygen and moisture in fire suppression pipes can cause rust to develop at outlets. Ultimately, this rust buildup can lead to failure of the system when it’s needed most.

The use of a fire protection nitrogen generator in fire suppression pipes can prevent the development of rust that leads to failure of the system. For those properties where nitrogen is used in the fire suppression system, a nitrogen generator is an essential piece of equipment.

Understanding Nitrogen Generators

A nitrogen generator is a machine that produces a steady stream of nitrogen for industrial and production purposes. Nitrogen generators are used in many industries including food and beverage packaging, pharmaceuticals, oil and gas, and more.

Nitrogen generators produce nitrogen by separating the nitrogen in the surrounding air from the other molecules. Membrane nitrogen generators use a membrane to separate the molecules, while pressure swing adsorption generators use a carbon molecular sieve.

The Role of Nitrogen in Fire Suppression

The use of nitrogen is better than other fire suppression agents because it effectively extinguishes fire without causing damage to sensitive equipment and building structures. Compared to water, which can do damage to building materials and electronic equipment, nitrogen is highly effective.

Nitrogen is also better for the pipes and the suppression system itself. Whereas water and oxygen can cause rust in fire suppression pipes, nitrogen does not. This helps control wear and tear on the fire suppression system, to help ensure that the system will continue to work.

Safety Benefits of Using Nitrogen Generators

Some fire suppression systems produce toxic byproducts that can be hazardous to humans and animals. Nitrogen is non-toxic and overall environmentally friendly. Unlike other fire suppression chemicals, nitrogen does not need to be cleaned up and removed from the room to create a safe environment.

In addition, nitrogen generators come with many safety features that help ensure the fire suppression system is overall safe. Installing a fire suppression system that is connected to a nitrogen generator can help ensure the safety of everyone in your building.

Key Safety Features of Nitrogen Generators

When choosing a nitrogen generator for fire protection, it’s important to look for features such as automatic monitoring, built-in safety alarms, and compliance with industry standards.

1. Automatic monitoring and control systems: Automatic monitoring and control systems help ensure that your nitrogen generator is in top-working condition.
2. Built-in safety alarms and alerts: Safety alarms tell you when your nitrogen generator needs maintenance and repair to continue functioning properly.
3. Redundancy and fail-safes in design: Just to ensure that your nitrogen generator will function as expected when you need it, a good generator will have fail-safes in its design. This helps prevent problems like unexpected leaks, failure to perform, and accidents that could lead to injuries.
4. Compliance with industry safety standards: Fire suppression systems are tightly regulated to help save lives. Working with a nitrogen generator manufacturer you can trust helps ensure that your fire suppression system will meet your needs and help stop fires when it’s needed.

Installation and Maintenance Safety

To ensure the reliability of your nitrogen generator for fire sprinkler systems, regular inspections and professional servicing are essential.

Get your nitrogen generator from a trusted manufacturer. On Site Gas Systems produces nitrogen generators that are high-performance, reliable, and made to last. We work with our clients to ensure that each nitrogen generator we manufacture is created for the unique conditions at their worksite.

Train personnel on proper operation and emergency procedures. Training employees responsible for the safe functioning and operation of the nitrogen generator helps prevent problems, mishaps, and miscommunications during a fire.

Inspect your nitrogen generator regularly, and get it professionally serviced. Keep records of how often you’ve serviced your nitrogen generator, and monitor its performance over time to ensure that your nitrogen generator functions as needed to suppress fires.

Regulatory and Compliance Considerations

All new buildings are required to be equipped with an approved automatic fire suppression system. To ensure a fire suppression system complies with regulations, look to the National Fire Protection Association (NFPA) as well as local building codes. Compliance with local and international codes is essential for the safety of the public and the structure itself.

The use of nitrogen in fire suppression systems has been approved by NFPA 13 and FM Global Data Sheet 2-1. UL product certification, FM approval, and CE certifications may be required to ensure the safe use of nitrogen generators in your fire suppression system.

Maintain a Safe Fire Suppression System With a Nitrogen Generator

Nitrogen is an inert gas that does not cause oxidation or rust-like exposure to oxygen. When it comes to fire suppression systems, the use of nitrogen can slow the production of rust within the system, helping to ensure that your fire suppression system can function reliably when a fire occurs. Nitrogen can also be used without damaging IT systems and sensitive equipment, unlike some other types of fire suppression chemicals.

It’s important to take care of your fire suppression system. Performing regular maintenance can help extend the life of your system. Take proactive safety measures to ensure compliance with regulations.

Use of a reliable nitrogen generator in your fire suppression system is one thing you can do to ensure good results, and On Site Gas Systems can help. To learn more about our nitrogen generators, or to find out what kind of nitrogen generation system would most benefit you, contact us.