Why Choose On-Site Nitrogen Gas Generators over Bottled Nitrogen Gas Cylinders?

A variety of industries, from food packaging to electronics manufacturing, use nitrogen in their daily operations. For many years, the traditional way to obtain this useful gas was to order nitrogen bottles or cylinders that were delivered to your location. Today, however, many companies are making the switch to a more cost-effective, reliable choice: nitrogen generators.

Wondering why nitrogen generators are better than bottled nitrogen gas? Let’s take a closer look.

Nitrogen Bottles vs. Nitrogen Generators: What’s the Difference?

In determining why N2 generators are better than bottled gas, you must first consider a few key facts about how the two systems work. When you buy nitrogen cylinders for your business, you must rely on timely deliveries and ensure you or your employees place orders consistently so that you don’t run out of gas. Plus, because nitrogen cylinders are pressurized, they can pose a variety of safety risks when not handled with care.

You may still be wondering, “why N2 generators vs. cylinders?” The best answer to this question is convenience and availability. When you have your own generator on-site, you eliminate your reliance on nitrogen orders and deliveries. Instead, you can produce the gas you need, whenever you need it. This is because generators draw nitrogen from the surrounding atmospheric air, meaning you’ll always have access to a consistent flow of gas. Nitrogen generators also reduce many of the risks associated with cylinder deliveries, as they don’t include pressurized canisters or liquid nitrogen.

Why Choose On Site Gas Generators for Your Nitrogen Needs

On Site Gas is an industry leader in nitrogen gas generators and supplies. We stand out from our competitors by designing and manufacturing high-output systems that can be customized to fit your unique specifications. Our catalog features a variety of turnkey equipment that provide low operating costs and a high return on investment, including:

We even offer refurbished nitrogen generators for a more budget-friendly alternative to a brand-new machine. The best part? All of our systems are designed to produce high-purity nitrogen, with some offering purity levels of up to 99.999 percent! That way, you can ensure your nitrogen gas is suitable for all of your applications.

Enhance Your Operations with a Nitrogen Generator from On Site Gas

Are you tired of relying on nitrogen deliveries to ensure your business can remain operational? Have you run out of gas one too many times, only to wait hours or even days for new cylinders? Not only are these issues frustrating, but they can also result in lost money and wasted time. Luckily, on-site nitrogen generators provide a reliable, cost-effective solution.

If you’re looking to switch to a system that will guarantee you never run out of nitrogen for your industrial applications, contact On Site Gas today. Our knowledgeable team members are happy to answer all of your questions and help you find the right system for your nitrogen needs.

Nitrogen Generator Applications in the Electronics Industry

The electronics manufacturing industry is a varied field that includes everything from surface mount technology and lead-free soldering to semiconductor production. No matter what your company’s primary operations entail, a nitrogen generator system can provide a number of benefits.

Pure nitrogen comes into play in many ways in the electronics world. As an inert, non-conductive gas, it is used to cut down on oxidation during assembly and electronics packaging processes. Let’s take a closer look at the many benefits this gas provides to the electronics industry, and how a nitrogen generator can help you maximize them.

Lower Risk of Oxidation

The inner workings of electronic devices need to have strong solder joints to ensure quality and durability. However, when these products are being soldered, oxygen particles often form, which can cause oxidation. This is a major obstacle for manufacturers, because it weakens the joints and leads to product defects and a poorer quality device, overall.

However, you can avoid this problem and ensure a better end-product by using nitrogen generators for electronics manufacturing that create pure gas. Nitrogen reduces the risk of oxidation by allowing for proper wetting between the solder and the devices it is being used on. This creates stronger solder joints and a longer-lasting, higher quality product.

Dross Reduction

Due to risks involved with tin-lead solder, many companies choose to use lead-free solder as an alternative. This choice, unfortunately, comes with a few disadvantages. First, the cost of the lead-free product is significantly higher. Additionally, the solder has a higher melting point, which creates dross, a waste product that forms on the surface of the molten solder. Dross needs to be cleaned regularly to ensure quality, which adds to the overall expense of using lead-free solder.

Nitrogen generators can reduce the production of soldering dross by more than 50 percent. This not only improves the quality of the product itself but also cuts down on the time that employees spend cleaning up the dross and waste from the solder.

Today, many manufacturing companies are shifting to lead-free solder to provide their customers with safer products. Therefore, nitrogen is quickly becoming an essential material for electronics production.

Less Surface Tension

Nitrogen use in the electronics industry can also improve manufacturer productivity and create an environment that is more conducive to the process. Specifically, the effect of nitrogen gas reduces the surface tension on the solder and allows it to break cleanly from the soldering site. This results in a more efficient manufacturing operation.

Atmospheric Consistency

There are very specific environmental conditions, such as the temperature and humidity, that are necessary for electronics manufacturing. Because nitrogen is an inert gas, it provides more consistent atmosphere in the workplace. Nitrogen keeps the atmosphere steady throughout the day, reducing the chance of errors caused by oxidation and excess moisture.

Higher Quality Products & Greater Savings

By using nitrogen gas, manufacturers can create higher quality products, which helps to build a positive reputation among consumers. From stronger solder joints to more consistent atmospheric conditions and less waste cleanup, the value of using this gas is clear. However, if you want to maximize the benefits of nitrogen use, it’s best to invest in an on-site nitrogen generator for the electronics industry.

When businesses switch to nitrogen generation, they eliminate the costs of nitrogen delivery services. Additionally, they no longer have to wait for deliveries to arrive and can have access to the gas at all times. While nitrogen generators often come with a higher price tag, their return on investment is exceptional, with many systems paying for themselves in a matter of months. Plus, once a generator is purchased, there are very few maintenance costs, so you can reduce your overhead significantly.

Make the Switch to Nitrogen Generation Today

If you would like to lower your operational costs and increase the quality of your products, now is the time to invest in an n2 generator for electronics manufacturing. On Site Gas offers a variety of top-of-the-line PSA and membrane generators that can help your company increase your productivity and revenue. If you prefer to continue using nitrogen cylinders, we also offer turn-key nitrogen cylinder filling stations that allow you to create and bottle your own gas.

For more information about using nitrogen generation in electronics manufacturing, contact us today! Our team is happy to answer your questions and help you choose the perfect system for your business.

Getting the Highest ROI from Your Nitrogen Generator

As a business owner, you know that many manufacturing establishments rely heavily on nitrogen for daily operations. In fact, nitrogen plays a significant role in the success of today’s biggest industries, like electronics manufacturing and food packaging. Whether your organization falls into one of these categories or another, such as metal and heat treatment or medical device production, you likely understand the laundry list of costs, dangers, and complications that accompany nitrogen delivery. Luckily, these problems can be avoided if you generate your own nitrogen.

Companies in all industries can create nitrogen by investing in an on-site nitrogen generator. These systems require a higher up-front cost than traditional nitrogen deliveries and rentals but offer an exceptional return on investment (ROI). Let’s take a closer look at nitrogen generator benefits and the savings you’ll enjoy by purchasing your own system.

What Is the Nitrogen Generator Return on Investment?

When determining the potential nitrogen generator payback for your business, there are many factors to take into consideration. Of course, the biggest places where you will see savings include your nitrogen delivery costs. How much are you currently paying for nitrogen cylinders? What are your expenses for rental and delivery? As you save on these overhead costs, you will quickly see your nitrogen generator pay for itself.

There is also a “hidden” cost of nitrogen delivery that many business owners tend to overlook when they are considering why they should use a nitrogen generator. This recurring expense is not a direct fee, but rather, money that is thrown away due to wasted gas. Typically, when you rent a cylinder, about 10 percent of the nitrogen in the tank is leftover when you return it to the supplier. Because you pay for 100 percent of the tank’s capacity, this can add up to hundreds of dollars of wasted money over time. This alone is enough reason for many businesses to choose a nitrogen generator over delivery.

Lastly, there are costs associated with employee productivity and safety. Scheduling nitrogen delivery and cylinder pick-up takes up valuable employee time, which could affect your efficiency and revenue. Many employers also suffer expenses due to accidents that occur as a result of employees working with liquid nitrogen. Generators, on the other hand, provide a safe and streamlined way to create nitrogen at your location. These systems utilize the atmospheric air around them to generate gas, meaning there are no dangerous materials involved in the process.

Breaking Down Nitrogen Generator Savings

The value of a nitrogen generator compared to delivery is quite clear, but how do you visualize the concrete figures you need to make a purchase decision? Take a look at this example of savings for a company that operates six days a week, with sixteen-hour days:

  • Yearly Bulk Nitrogen Costs – A business that uses 2,880 hundred cubic feet (CCF) of nitrogen in a month spends about $2,300 for the gas alone (at a rate of $0.80 per CCF). After adding in rental and delivery fees associated with nitrogen delivery, the annual cost is over $27,000. This figure is more than 10 times the price of running a generator to produce your nitrogen.
  • On-Site Generator Costs – The savings you see with nitrogen generation use become evident when you plug the same figures from the above scenario into the equation. If your nitrogen generator produces 683 standard cubic feet per hour (SCFH), and the average cost of generating power is $0.10 per kWh, it brings your nitrogen gas cost down to $0.0614 per CCF. In this scenario, your yearly cost of running the generator equates to $2,120. Keep in mind that there are annual maintenance costs of around $550, so your total cost would be about $2,700.

In the example noted above, the nitrogen generator will have paid for itself in a mere 17 months. The best part is that after the ROI has paid for the generator, your business will continue to save about $25,000 annually, compared to the cost of nitrogen delivery. Your specific needs may be a bit different from this scenario, but the upfront cost of purchasing a nitrogen generator will still be worth it, as you’ll see thousands of dollars in savings in the coming years.

On Site Gas: Your Number One Source for High-Quality Nitrogen Generators

On Site Gas is an industry leader in the field of nitrogen generation. Our company provides everything a manufacturer may need to make this system fit their operations, from PSA nitrogen generators and membrane systems to generator container systems and refurbished nitrogen generators. To speak with one of our experienced representatives and find out more about nitrogen generator ROI, contact us today.