On-site Nitrogen Generator Benefits

iStock_000013968744_LargeOur investment in continuous innovation ensures that we can provide our clients with the highest quality on-site nitrogen generators and nitrogen filling stations available. We offer our clients convenience in that our on-site generators can provide them with up to three different purity levels, all from the same machine. In addition, PSA systems can easily be integrated with current liquid systems.

On Site Gas Systems -On-Site Nitrogen Generators Offer Convenience

Easy installation and maintenance – our nitrogen generators that we offer our clients are easy to install.
Flow rates – from 10 to 75,000 SCFH.
Purity levels – ranging from 95 percent to 99.9995 percent.
Unlimited supply of nitrogen – our clients no longer have to worry about running out of nitrogen in the middle of a project because our on-site nitrogen generators offer them an unlimited supply of nitrogen. Tanks can easily be refilled via the nitrogen filling station.
An easy to use touch screen control – allows clients to set purity levels, view operation diagrams, trouble shoot diagnostic issues and follow maintenance schedules.
One versatile machine – offering three different purity levels.
A completely automatic system – the On Site Gas Systems on-site nitrogen generator automatically begins to produce nitrogen when it senses a downstream demand.
Reliable – for more than two decades, our systems have been operating in some of the most inaccessible locations around the world.

Our On-Site Nitrogen Generators Are Economical

Producing nitrogen on site provides our clients with substantial savings when compared to the costs associated with purchasing cylinders, bulk or dewars.
The elimination of delivery fees, long term contracts, tank rental costs and price increases allow for a fast return on investment. On average, our systems pay for themselves in less than 18-months.
Operating costs associated with On Site Gas Systems on-site nitrogen generators are minimal due to limited maintenance and a low air-to-nitrogen ratio.

On Site Gas Systems On-Site Nitrogen Generators Are Expandable

When our clients want to expand their systems, they can take advantage of our equipment expansion/return program.

On-Site Nitrogen Generators Are Flexible

Current liquid nitrogen systems can be replaced or augmented with an on-site nitrogen generator from On Site Gas Systems; furthermore, our on-site nitrogen generators are portable.

Although We Offer Our Clients the Option to Purchase a Generator Outright, We Also Have Lease/Rental Options Available

Instead of using capital to purchase a nitrogen generator outright, some clients choose to lease/rent their on-site nitrogen generators; thus, allowing them to write off the cost of their generator as an operating expense.

Custom Designed Systems

At On Site Gas Systems, we design systems to meet the specific needs of each client. When creating custom designed systems, we know that experience is key: Our customers know they are in good hands at On Site Gas Systems because some of our technicians have been working with us for decades.
At On Site Gas Systems, our philosophy is keep simple processes simple, while making complex processes less complex. Contact us today to learn more about our on-site Nitrogen Generators and nitrogen filling stations.

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Nitrogen Gas in Electronics Manufacturing

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IPC-APEX-Nitrogen-GasDuring the soldering process, engineers in the electronics manufacturing industry use nitrogen gas. Many times, nitrogen gas is ordered from an outside vendor and delivered to the worksite; however, electronics manufacturing companies should consider using an on-site nitrogen generator. These innovative nitrogen generators are more economical than the traditional purchase and delivery methods; additionally, they frequently increase productivity, all while improving the overall safety of the workplace.

On-Site Nitrogen Gas Creation Offers Electronics Manufacturers Substantial Savings and Convenience

Eliminating the need for gas delivery with on-site nitrogen generation offers electronics manufacturers substantial savings. With the ability to generate nitrogen on site, deliveries of gas in bulk liquid or in cylinder format are no longer necessary. Furthermore, staff no longer needs to be concerned about running out of gas, cylinder reconciliations or the cross checking of delivery dockets.

Benefits of On-Site Nitrogen Generation for Electronics Manufacturing

Electronics manufacturing companies that use nitrogen fed wave soldering or selective soldering techniques can benefit greatly from an on-site nitrogen generator. An on-site generator is cost efficient as well as convenient.

Systems Recommended for Restriction of Hazardous Materials (RoHS) and Surface Mount Technologies (SMT)

Here are three systems that are ideal for use with RoHS and SMT:

  1. Nitrogen PSA Generator

An on-site Pressure Swing Adsorption (PSA) nitrogen generator physically separates molecules. Using ordinary air, the PSA generator separates the nitrogen molecules from the oxygen molecules.

  1. Nitrogen Membrane System

This adaptable system offers ease and reliability. When the Nitrogen Membrane system arrives at its destination, our technicians put it online. The nitrogen membrane system is versatile, which allows us to match N2 membrane generators to meet each clients’ compression equipment specifications.

  1. On-Site Nitrogen Filling Stations Are More Economical Than Purchasing Bottled Gas

No matter which nitrogen generator system you have, we can easily incorporate a nitrogen filling station for cylinders; thus, eliminating the need to purchase bottled-gas and wait for it to be delivered. A nitrogen fill system ensures that you always have the gas you need on hand.

Nitrogen Generation Semi-Conductors

Nitrogen inerting has been used by semi-conductor producers and component level manufacturers for years. N2 membrane generators permit a larger process window while providing the safety of minimal oxygen.

N2 Inert Gas Generation for Selective Soldering

Many solder applications use high purity nitrogen to reduce surface tension and dross on solder pots: This allows for a clean break from the solder site. The purities attained with on-site nitrogen generation usually range from 99.99 percent to 99.9995 percent. This high-purity nitrogen is also ideal for lead-free soldering applications. An N2 filling station conveniently provides engineers with the nitrogen they need, minus delivery fees and concerns about running short.
Engineers benefit from a larger process arena when controlled nitrogen atmospheres are utilized in wave, reflow, rework and selective applications. In addition, while the solder completes surface wetting, nitrogen helps to increase the strength of the bond.

The Electronics Manufacturing Industry Can Benefit Greatly from On-Site Nitrogen Generation

When compared to purchasing cylinder or liquid gas, nitrogen generation offers a variety of benefits, including its:

  • Ease of use – No special skills required – No contracts to sign
  • Increased safety measures – No need to move heavy, high pressure cylinders
  • Lower cost – No concerns related to gas price increases – No delivery or rental fees – lowest cost per m3 is possible
  • Dependability
  • Low maintenance costs
  • Quickly pays for itself

Learn More by Visiting Us at the IPC APEX EXPO 2016

It is almost time for the IPC APEX EXPO. If you are in the electronics manufacturing industry and you want to learn more about the innovative nitrogen products now available, consider visiting the IPC APEX EXPO at the Las Vegas Convention Center. The Expo takes place from March 13th to 17th. At the Expo, On Site Gas System experts are available to answer questions about how nitrogen generators work and the applications that will benefit from an on-site nitrogen generator with an N2 filling station.
If you plan to attend the Expo, please contact Mike Montesi at mmontesi@onsitegas.com to make an appointment.
When you are ready to take advantage of the many benefits an on-site nitrogen generator with a nitrogen fill station can provide, contact On Site Gas Systems. Our systems are perfect for use in the electronics manufacturing industry. With On Site Gas Systems you can save money, improve productivity and provide your staff with a safer work environment.

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How NAPP Put a Nitrogen Generator to Work to Increase Their Productivity and Profitability

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How NAPP Put a Nitrogen Generator to Work to Increase Their Productivity and ProfitabilityOftentimes, you don’t realize the value in something until you experience it for yourself. That is why we created our demo program, which allows companies to test out our nitrogen generators before fully investing in them.
Recently, Natural American Pet Products (which has since been acquired by Dogswell), a premier pet food packager in the United States, embarked on their path to nitrogen gas freedom by giving our nitrogen generator demo program a try.
Here’s their story…

NAPP’s Experience with a Nitrogen Generator

Natural American Pet Products (NAPP) was curious to test the ROI of an On Site Gas nitrogen generator at their pet food plant. Shortly after our first contact, we installed a nitrogen generator on-site at their Missouri facility. The rest is history.

  • Within 30 days of the demo nitrogen generator being delivered, NAPP purchased the unit outright.
  • Within 60 days of installing the nitrogen generator, NAPP sent back all of their nitrogen gas cylinders and LN2 dewars (and they don’t miss all the logistics that go along with them).
  • After five months, they had recouped all of the costs of the nitrogen generator.

Their Missouri facility now produces all of their nitrogen gas on-site using our nitrogen generator.

How a Nitrogen Generator Can Work for You

It’s easy to see why NAPP converted to solely using a nitrogen generator for their nitrogen gas needs. They were able to produce their own nitrogen gas when their production demanded it, and they didn’t have to deal with the deliveries and storage of nitrogen gas cylinders. This had a profound impact on their productivity.
Additionally, an on-site nitrogen generator allowed them to increase their profits drastically. Instead of the ongoing costs associated with nitrogen gas cylinders, they were able to pay for the nitrogen generator outright after five short months. Now, they have minimal overhead expenses for their nitrogen supply, and little-to-no maintenance to worry about.
If you are ready to see how a nitrogen generator can help your company flourish, contact On Site Gas Systems today. We would love to discuss our demo program with you to help your company become more efficient and profitable.

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Why On Site’s N2 Generator for Laser Cutting?

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Laser Cutting, Nitrogen GasNitrogen gas is the top choice for the laser cutting industry due to its non-reactive properties, especially when cutting stainless steel and aluminum. It offers a clean cut without any additional heat being conducted, and it gets the job done fast. But as any laser cutter knows, an efficient process is crucial to succeed. With an N2 generator from On Site Gas Systems at your laser cutting job site, you will be able to improve your productivity while reducing your costs. Here’s why:

We Deliver Pure Nitrogen Gas for Optimum Results

As you may know, the purity of the nitrogen gas you use is vital to the quality of your end result. If you want the crispest edge when laser cutting aluminum or stainless steel, even the smallest amount of oxygen contamination will affect the appearance of the cut. It can cause a yellowing of the metal or form dross that needs to be removed. The purity of the nitrogen gas is especially important when you are laser cutting thick pieces of stainless steel. Since the speeds have to be lower, there is more time for the materials to react with the oxygen.
With an N2 generator from On Site Gas Systems, you never have to worry about quality. Our nitrogen gas is produced at a 99% to 99.999% purity without sacrificing the pressure output possibilities.

We Custom Build N2 Generator Systems Specifically for You

We understand that not every laser cutting facility is the same, which is why we ask several questions to determine the ideal N2 generator for your specific needs. Some of the questions we ask are:

  • What type of laser do you use? What model is it, who is the manufacturer, and what is the wattage?
  • What types of metals do you cut in your facility? How thick does the metal get, and what is your preferred pressure output?
  • When cutting the thickest metals, what size is the nozzle you use?

With the answers in tow, we put together a nitrogen gas system that can deliver the results you expect, both in purity and in flow rate.

We Cut Your Nitrogen Gas Costs Dramatically

With an N2 generator at your site, you don’t have to worry about the logistics or expenses associated with using bulk nitrogen gas. Instead, you can save up to 80% by producing your own nitrogen gas on site. Even when accounting for the upfront and maintenance costs of the N2 generator, you can save hundreds of thousands of dollars. When comparing the figures, most laser cutting companies say that switching to on site nitrogen gas is a no brainer.
 
For almost 30 years, On Site Gas Systems has been improving the operations at laser cutting facilities across the world. Our American-made N2 generator produces the nitrogen gas right at your job site, improving productivity while increasing your bottom line. Contact us today to see how our nitrogen gas systems can help your business succeed.

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