How Nitrogen Is Contributing to Less Expensive Electronics

It’s no secret that the price of electronics has gone down dramatically over the past few years. Televisions that used to cost over $1,000 can now be purchased for a few hundred. So what exactly is causing the price of electronics to drop? It all comes down to the streamlined manufacturing process. And while there are several components involved in the price reduction, a lot of the credit can go to the introduction of nitrogen gas to the surface mount technology process.

Nitrogen’s Role in Reduced Manufacturing Expenses

As you may know, surface mount technology is a meticulous process that requires extreme precision. During the process, solder paste is used to apply each and every tiny component onto the board. However, in order for the paste to get hot enough to melt, it must be placed in a reflow oven. The problem is that solder is metal based, so when it is exposed to the heat and oxygen in the oven, there is a high chance of corrosion.
This corroded solder paste, also called dross, is the most common cause of waste during the surface mount technology process. The damaged paste has to be cleaned from the board, connections have to be reworked, and the process has to start again. This costs the company both material and labor costs that quickly add up.
If the oxygen can be removed from the atmosphere, the amount of wasted solder and bad connections goes down dramatically, which is exactly what nitrogen gas is used for. By blanketing the entire board in nitrogen, there is no room left for oxygen, so boards can be made with significantly less damage along the way. Additionally, the nitrogen cuts back on the surface tension, so when the board is complete, the solder can break away cleanly.

On Site Nitrogen Generators Save Even More

Adding nitrogen to the manufacturing process has saved electronics manufacturers millions of dollars in saved labor and materials, but there is a way they can save even more. With on site nitrogen generators, companies can create their own nitrogen gas on demand instead of dealing with nitrogen cylinder deliveries. There is no risk of the nitrogen running out, and there is no additional overhead every month to pay for the gas. In fact, most companies can recoup the costs of a nitrogen generator within a year or two.
By integrating nitrogen gas into the surface mount technology process, manufacturers can reap the benefits of less waste and fewer re-dos, and by using an on site nitrogen generator to get the gas, they can save even more. If you want to learn more about how nitrogen gas generation can benefit your processes, contact On Site Gas today.

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Nitrogen Gas Is the Secret Behind Crisp, Effective Laser Cutting

Lasers are used in many diverse applications, and they aid in the production of everything from cut sheet metal to computer chips. Lasers are essentially extremely intense beams of radiation and they can be refined and guided to help companies perform sharp, precise cuts on a variety of materials. Lasers allow manufacturers to produce more products in less time with a high accuracy rate, and they are in high demand.

How Nitrogen Gas Assists with Laser Cutting

While lasers can transform the way a company does business, they also require extreme precision to be effective. That’s where nitrogen gas comes in. High-purity nitrogen gas (99.99% for most applications) is commonly used in these two ways:

  • It Clears Oxygen from the Cutting Zone– Oxygen is the enemy of most materials, especially metals and electronics. If it comes into contact with the item being cut, it can cause oxidation and discoloration, which results in an inferior product. Nitrogen gas is used to displace the oxygen and keep the work area free from the risks it brings.
  • It Ensures a Clean Beam Path and Optics Head – Nitrogen isn’t only good for displacing oxygen. At a high enough pressure, it can remove any type of particulate from the surface it touches. As such, it is used in laser cutting to clear the beam path from any substances that may cause laser distortion. It is also used to remove any moisture or particulate from the optics head.

Nitrogen Gas Benefits Laser Cutting in Many Ways

When incorporated into the laser cutting process as mentioned above, nitrogen gas provides manufacturers with the following benefits:

  • Allows for stronger paint adhesion
  • Protects the delicate parts of the laser
  • Makes sure the cutting zone is clean from any dross or molten metal
  • Minimizes laser distortion
  • Ensures a better-quality end product

On Site Gas Provides Nitrogen Generation for Laser Cutting

Manufacturers who use laser cutting rely on nitrogen gas for a smooth, efficient production process and a high-quality finished product, so they can’t afford to be without it. With on site nitrogen generation provided by On Site Gas, manufacturers no longer have to worry about running out of the nitrogen gas they rely on for production. Instead, they can create their own on-demand nitrogen gas and always have the supply they need. Not only that, but with on site nitrogen gas, they can eliminate all of the hassle and repeated expenses associated with nitrogen cylinders.
When it comes to laser cutting, precision is everything. With an on site nitrogen generator, manufacturers can be sure they always have the nitrogen necessary to maintain flawless end results. To learn more about how on site nitrogen generation can benefit your manufacturing company, contact us today.

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Why All Marine Vessels with Medical Facilities Need an Oxygen Filling Station Onboard

From private yachts to cruise ships, if there is a medical facility onboard a marine vessel, then an oxygen filling station is a must. With the USP 93 oxygen generators from On Site Gas Systems, both commercial and personal facilities can be sure that when there is a medical emergency they will have the oxygen supply required to keep the patient healthy.

About Our Oxygen Filling Station

Our newest oxygen filling station is the O-7-FS-T, which is both an on-site oxygen generator and oxygen cylinder refill booster in one. Everything needed is contained in one inconspicuous cabinet, including the mufflers, air compressor, sieve beds, oxygen sensor, oxygen tank, human machine interface (HMI), and a programmable logic controller (PLC). This oxygen filling station can withstand a wide variety of indoor temperatures and does not produce condensation even in a 90% humidity level, making it an ideal option for marine applications.

Benefits of an Oxygen Cylinder Refill Machine for Marine Applications

If your ship is still relying on oxygen cylinder delivery, then you are wasting valuable time and money and putting your patients at risk. With an oxygen filling station, you never have to worry about running out of oxygen. You will also experience these benefits:

  • Fill Cylinders Quickly – With this advanced oxygen generator and oxygen tank refill station, you can effectively fill cylinders at a rate of 6 LPM up to 2200 PSI.
  • Eliminate the Need to Load/Unload Cylinders– Having to load and unload oxygen cylinders from a ship can be a complicated and time-consuming task. You not only have to arrange for the deliveries, you have to worry about storing the filled and empty cylinders within your limited square footage.
  • Get Oxygen No Matter Where You Are – With an oxygen filling station aboard your ship, it doesn’t matter if you are in the middle of the ocean or docked on an unknown shore, you can get USP 93 oxygen required for safe use.
  • Know You Have a Reliable Oxygen Supply – Whether you have five people onboard or 5,000, you don’t want to have to worry about running out of oxygen when it becomes a life or death situation. With an oxygen generator and filling station, you have unlimited oxygen tank refills so that every patient can be treated properly and swiftly.

If you have a medical facility onboard your marine vessel, you don’t want to take any chances with cylinder delivery. Trust On Site Gas Systems to provide you with the oxygen you need for peace of mind. To learn more, contact us now.

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Nitrogen Gas Is Essential for the Electronics Industry

Surface mount technology is now the standard way of manufacturing in the electronics industry. By using surface mount technology, electronics can be created in a safer environment, and since the process is simpler, the electronics can be manufactured faster. However, this method is extremely sensitive to the environment around it. If not performed in an extremely controlled environment, surface mount technology will not be effective.

How Nitrogen Gas Ensures the Proper Environment for the Electronics Industry

When manufacturing electronics using surface mount technology, precision is paramount. Every detail must be perfect for the soldering to work, and nitrogen gas plays a key role in this, and it does so by displacing all of the oxygen. Oxygen is solders enemy. If oxygen interacts with solder, it will break down its particles and compromise its integrity. By literally placing a blanket of nitrogen gas over the circuit board during manufacturing, there is no chance of oxidation, ensuring a strong solder is achieved. In addition to eliminating the oxygen from the air, nitrogen gas also reduces the amount of dross that is created and it cuts back on the surface tension so that the solder can be finished off properly.

Nitrogen Gas in Action

With our onsite nitrogen generator, companies are able to ensure a consistent supply of nitrogen gas. There is no risk of running out, and there is no hassle with nitrogen cylinders. One of our recent customers from the electronics industry, Apollo Seiko, reached out to us to let us know how our onsite nitrogen generator saved the day and continues to improve their operations.
Apollo Seiko is revolutionizing the soldering industry with their creation of soldering machines that are able to perform with precision. They were recently invited to showcase their incredible technology at the IPC APEX EXPO 2018, but they didn’t know if they would be able to source enough nitrogen gas for their F-CAT Fountain Soldering Machine in such a short amount of time. Luckily, they were told about an onsite nitrogen generator by On Site Gas Systems, and they were able to showcase their cutting-edge technology with ease. Since this experience, Apollo Seiko is the proud owner of an N-25-TGN system from On Site Gas, and they recommend the onsite nitrogen generator to anyone who will listen.
With the use of an onsite nitrogen generator, the electronics industry can make sure they have the proper conditions for successful manufacturing. They can create their own nitrogen on demand and eliminate their dependency on nitrogen cylinders. To learn more about how our onsite nitrogen generator can save you time, hassle, and money, contact us now.

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Why Your Microbrewery Needs an Onsite Nitrogen Generator

While the ingredients in beer are basic, making beer is anything but. It is basically one big chemistry experiment, and every detail needs to be perfect for the beer to have the ideal taste and mouthfeel. And one of the key components of this process is nitrogen.

Why a Nitrogen Generator for Craft Brewery?

The basic brewing process can be broken down into four steps: malting, mashing, boiling, and fermenting — and nitrogen is used in many of them. Here are just some of the ways to use a nitrogen generator for a craft brewery:

  • Nitrogen gas is used to completely clean out tanks between batches. The nitrogen removes any wort, mash, or beer to make sure it doesn’t oxidize in the tank and add an unwelcome sour flavor to the next batch.
  • Nitrogen gas can displace the carbon dioxide and oxygen in a tank to help move the beer from one tank to the next.
  • Nitrogen gas is injected into a keg before shipping or storage to help pressurize it.
  • Nitrogen gas can be infused into the beer itself during the brewing process. Instead of solely using carbon dioxide to create carbonation, a mixture of 70% nitrogen and 30% carbon dioxide is used. This gives the beer a more complex taste and mouthfeel.

Benefits of On Site Nitrogen Generators for Breweries

With so many uses for nitrogen in the brewing process, it just makes sense to use a nitrogen generator for a microbrewery. Instead of ordering nitrogen in bulk, dealing with empty cylinders, scheduling deliveries and pickups, and wasting the gas in the process, you can create your own nitrogen on demand. Here is a close look at the benefits of nitrogen generators for breweries:

  • Save Time — If you rely on nitrogen deliveries, there is a good chance you will face delivery delays at some point. This means you have to halt production until your gas supply is replenished. With an onsite nitrogen generator, you will never run out because you are making your own.
  • Reduce Costs — Even though a nitrogen generator for a microbrewery costs more money upfront, these costs are usually recouped within a couple of years. Which means over time, the cost of using nitrogen gas goes down dramatically because there will be no recurring charges.

Choose an Onsite Nitrogen Generator for a Microbrewery

With so many uses for nitrogen gas in the brewing process, and so many benefits of using nitrogen generators for breweries, the choice is pretty clear: with on-demand, onsite nitrogen gas, you can save time and money and make a better beer. To learn more about how an onsite nitrogen generator can help your beer brewing endeavors, contact us now.

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Common Uses of Nitrogen Gas: What is Nitrogen Gas Used For?

The nitrogen gas uses of the product can be  for a lot more things than you may realize. From food packaging to electronics production to mining, nitrogen gas is used in multiple applications every day. And these industries often rely on the nitrogen being delivered in nitrogen gas cylinders, which logistically can be a hassle, and it can also be expensive. A better alternative is a nitrogen generator.

What are Nitrogen Gas Generators Used for?

In short, a nitrogen generator is used to produce n2 gas, on site, in many different industries. With a nitrogen gas generator available, companies are able to produce the nitrogen gas they need, when they need it, eliminating the need for nitrogen gas cylinder delivery and the worry of running out.

What are the Industrial Uses for Nitrogen (N2) Gas?

Nitrogen gas is used in many varying industries—a few of them are highlighted below:

  • Food Packaging – Nitrogen gas is used to displace oxygen in food packaging. By eliminating the oxygen, the food can last longer. It can also add a cushion around the food to keep it safe from breaking in transport.
  • Light Bulb Production – In incandescent light bulbs, nitrogen gas is often used as a cheaper alternative to argon.
  • Chemical Plants – Nitrogen gas is used to displace oxygen and prevent explosions in highly dangerous atmospheres, such as chemical plants and manufacturing facilities./li>
  • Tire Inflation – Nitrogen gas offers many benefits when used to fill tires, such as giving them a longer life by reducing oxidation. It also improves tire pressure retention to give drivers better gas mileage.
  • Electronics – When electronics are being assembled, nitrogen gas is used for soldering. Using n2 gas reduces the surface tension to provide a cleaner breakaway from the solder site.
  • Stainless Steel Manufacturing – By electroplating the stainless steel with nitrogen gas, the finished product is stronger and resistant to corrosion.
  • Pollution Control – Nitrogen gas can be used to remove the VOCs in liquids before they are discarded.
  • Pharmaceuticals – Almost every major drug class contains some nitrogen gas, even antibiotics. Nitrogen gas, in the form of nitrous oxide, is also used as an anesthetic.
  • Mining – In the mining industry, nitrogen gas is used to quickly extinguish fires by eliminating the oxygen from the air. And when an area is going to be abandoned, they use nitrogen to ensure the area will not explode.

As you can see, there are many uses for nitrogen gas in several diverse industries—and this list is only the tip of the iceberg. By using a nitrogen gas generator for their nitrogen needs instead of worrying about nitrogen gas cylinder deliveries, companies can increase their efficiency and save time and money. To learn more about how a nitrogen gas generator can help you, contact us now.

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On Site Gas Celebrates 30 Years in Business

Newington, C.T., December 30, 2017 – On Site Gas Systems, Inc. began producing nitrogen and oxygen generators 30 years ago in Newington, Connecticut, and today their products are used worldwide. Over the years, they have earned countless awards and paved the way for the industry. They continue to be an innovator and are dedicated to manufacturing cost-saving, reliable oxygen and nitrogen generation systems for numerous applications.
Frank Hursey founded On Site Gas Systems, Inc. in 1987. Previously, he worked on NASA’s Apollo Program as a key part of the breathing air teamFollowing that, Hursey helped create one of the first oxygen concentrators that was approved for home-use. After these experiences, Hursey decided to use his expertise of the nitrogen and oxygen generation industry to form On Site Gas Systems, Inc.
Bob Wolff states, “On Site Gas Systems continues to bring Frank’s passion for science into our daily operations. We strive to provide industrial and medical nitrogen and oxygen generation solutions that (improve) the way companies operate.”
In 2008, their Portable Oxygen Generating System (POGS) earned On Site Gas Systems, Inc. the Connecticut Quality Improvement Award (CQIA) Platinum Innovation Prize. The FDA-approved system allows medical oxygen generation even in the most remote and harsh locations. It is used to save lives every day by the military, first responders, emergency disaster reliefoperations, hospitals and health clinics. Additionally, the POGS system has been used by the US military in both Iraq and Afghanistan, and it is relied upon during emergency relief efforts, including Hurricane Katrina.
On Site Gas Systems’ products are proudly made in the USA; however, their propriety products can be found in over 90 countries. In 2011, they were recognized for their worldwide distribution efforts by being named the Connecticut and New England Small Business of the Year Exporter.
Even with their success, On Site Gas Systems, Inc. continues its rigorous research and development efforts to improve the PSA (pressure swing adsorption) process. This innovative process separates nitrogen out of ordinary air, allowing it to be used in various industrial settings. To further these efforts, the company was awarded the Connecticut Manufacturing Innovation Fund Grant in 2015. Their advancements in this technology will benefit many industries in both the public and private sector.
On Site Gas Systems has grown tenfold since they opened 30 years ago. They now have two locations in Newington, Connecticut, where they continue to perfect their nitrogen and oxygen generation systems. The company is ISO Certified and is dedicated to providing exceptional customer service. Their products not only save companies money and increase their efficiency, but they literally save lives. To learn more about On Site Gas Systems, Inc. and their groundbreaking nitrogen and oxygen generation systems, available in both stationary and portable formats, contact them at onsitegas.com or via telephone at 1-860-370-2196.

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What You Need to Know About the Maintenance of Your Nitrogen or Oxygen Generator

Our on site nitrogen and oxygen generators are simple to use and don’t require much upkeep. However, just like most things you use on a regular basis, annual maintenance is strongly recommended. Here is a look at what questions you should ask yourself to see if it is time for maintenance on your oxygen or nitrogen generator, as well as an overview of why this maintenance is so important.

Questions to Ask

If you are unsure if your nitrogen or oxygen generator is in need of maintenance, you simply need to ask yourself these seven questions. If you answer yes to any of them, maintenance is very strongly recommended.

  • Does the HMI show any maintenance messages? This is a clear indicator it is time to have your oxygen or nitrogen generator looked at.
  • Has it been more than 5,000 hours since the last maintenance service was performed? If so, it is a good idea to have it checked again.
  • Can you see any water or oil within the filter housings? This should not be present and should be looked at.
  • Do you hear any abnormal sounds or notice any unusual processes as your nitrogen or oxygen generator is working? It is always better to have them checked and have them be nothing than to ignore them and have them lead to serious damage.
  • Is your purity level the same as it was when you first received the oxygen or nitrogen generator? If it has changed, schedule maintenance ASAP.
  • Have you changed the filters recently? They should be replaced on a regular basis depending on how often you use the generator and the type of filters the system uses. Particle filters usually need to be changed every three months, while coalescing filters should be changed every six months, and carbon filters need to be replaced once per year.
  • Does your system have a T70X-V or an N-1100 sensor? If so, when was the last time it was changed? If it has been more than a year, it should be replaced now.

Why Maintenance Is Crucial

Even though maintenance to your nitrogen or oxygen generator may seem burdensome or unnecessary, trust us; you will be glad you took the time to do it. Regular maintenance will help catch small issues before they become major ones. It will extend the life of your nitrogen or oxygen generator, and it will make sure your equipment is operating at its best.
If you don’t want to have to think about maintenance for your oxygen or nitrogen generator, you can take advantage of our Annual Maintenance Program kits. Each one includes the filters and the elements that need to be replaced on your specific equipment each year. If you have any questions about the maintenance schedule on your nitrogen or oxygen generator, or you would like to purchase an Annual Maintenance Program kit, contact us today.

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On Site Nitrogen Gas Helps with Precious Metal Mining

Nitrogen Gas and Its Use in Mining Precious Metals

Mining for precious metals is a tedious and dangerous task. The job comes with many risks, but with on site nitrogen gas, many of them can be minimized. Here is a closer look at how nitrogen gas is used in the precious metals industry.

Put Out Fires with Nitrogen Gas

Potential fires are a huge threat to the precious metals industry. Not only can they be dangerous to the miners, they are a threat to the environment. When operations have to be shut down due to a fire, the company can lose millions of dollars per day. Clearly, having a quick, reliable way to extinguish a fire is paramount for the precious metals industry.
With on site nitrogen gas, a fire can be put out quickly. Fires require oxygen to flourish, so the nitrogen is used to displace the oxygen. Once the oxygen has been removed from the atmosphere and replaced with nitrogen, the fire will fail to thrive. After the fire is diminished, a continuous injection of nitrogen gas is often required for days or weeks to ensure the fire does not reignite. With on site nitrogen gas generation, there never has to be a worry of running out of nitrogen. And since they are extremely portable, they can be used in the often-remote locations used to mine for precious metals.

Make Abandoned Areas Chemically Inactive

Once an area has been cleared and all of the precious metals have been mined, it is the job of the miners to leave the area free from any chemicals. This is necessary to prevent explosions and fires. To do this, nitrogen gas is used. It replaces all of the oxygen in the air with nitrogen, and then the area is sealed off to keep the oxygen out. However, the process is not permanent. A top-off of nitrogen gas is required regularly, and having an on site nitrogen generator makes it simple.

Why Nitrogen Gas Generators from On Site Gas Systems

As you can see, having a steady, dependable supply of nitrogen gas is crucial when working with the precious metals industry. With an on site nitrogen generator, companies are able to save time and money while eliminating the need to depend on nitrogen cylinders. The nitrogen generators from On Site Gas Systems are extremely portable and can be delivered quickly in the case of an emergency.
If you are in the precious metals industry, don’t take any chances: Keep a nitrogen generator on site to ensure you have the important gas whenever you need it. To learn more about our mobile nitrogen gas generators, contact us now.

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5 Benefits of a Used Oxygen and Nitrogen Generator from On Site Gas Systems

When you know the benefits of a nitrogen generator or an oxygen generator, but you want to save yourself some money, looking at used equipment is an obvious next step. However, when purchasing used oxygen and nitrogen generators, you can’t just purchase them from anyone.
While it is common to turn to eBay or Craigslist when looking for used goods, a nitrogen or oxygen generator is something better purchased from the pros. If you buy one from a stranger, you will have no idea the history of the equipment, if it was maintained properly, and how long it was used for. You also have no guarantee if something does go wrong.
At On Site Gas Systems, we sell both used nitrogen generators and used oxygen generators, but with our used equipment, you can have peace of mind. Here are five reasons why you can trust On Site Gas Systems with a used generator purchase:

Same Great Product

We sell both previously used and demo equipment at a fraction of what it cost new. But even though it isn’t brand new, it is still our reliable, trusted equipment that we have been building for nearly 30 years. Each of our oxygen and nitrogen generators includes advanced features, like touchscreens, and operate with extreme efficiency to keep the operating costs low.

Built to Last

At On Site Gas Systems, we have been paving the way for on site oxygen and nitrogen generation for almost 30 years, and we only use top-quality materials that are guaranteed to be durable. In fact, some of the generators we built at the very beginning are still going strong. Just because the equipment is used, it still has a lot of life left to give.

Factory Warranty

When you buy direct from us, your used nitrogen generator or oxygen generator still comes with its original factory warranty (length varies by model). You don’t have to be nervous about getting a faulty machine, because if there are any manufacturer defects, they will still be covered.

Huge Savings

As with anything else, when you purchase used, you can save yourself a hefty sum of money. For example, we currently have an N-25-T nitrogen generator on sale for $5,900, when its list price was nearly $16K. Of course, our prices and availability are subject to change, but that’s just an example of how big your savings can be when you buy used from us.

Available for Immediate Delivery!

All of our used oxygen generators and nitrogen generators are available to be delivered to your site right away, so you can start making your own nitrogen or oxygen and stop wasting money on tank delivery.
If you want to learn more about what used nitrogen generators or used oxygen generators we have available right now, contact us now. But act quickly, because our used inventory is first come, first served.

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